How Synthetic Hair is Manufactured

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Synthetic hair is crafted from advanced synthetic fibers designed to mimic the texture and appearance of natural hair. The manufacturing process involves several key steps:

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Fiber Production:

• High-quality synthetic fibers, such as Kanekalon or Toyokalon, are produced through polymerization, where plastic materials are transformed into long strands.

• These fibers are engineered to be lightweight and durable.

 

Coloring:

• The fibers are then dyed using heat-sensitive techniques to achieve a variety of colors and highlights.

• This process ensures the colors are vibrant and long-lasting.

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Texturing:

• To replicate the natural wave and curl patterns of real hair, the fibers are styled using heat and mechanical processes.

• This step adds realism to the synthetic hair.

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Weaving and Construction:

• Once the fibers are ready, they are woven into wig caps, which can be made from breathable materials like lace or mesh.

• Construction allows for ventilation and comfort.

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Quality Control:

• Finally, each wig undergoes quality checks to ensure it meets safety and aesthetic standards before being packaged for sale.

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